If timing marks not aligned: Repeat installation procedure. A forum community dedicated to Ford Focus owners and enthusiasts. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". Please see our. Bringing the BMW community together. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. put the bolt back in snug. Fastenal is also a good source, but tends to be pricey. Belt Tensioner Assembly Step-by-Step Removal Instructions. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. I recall removing the alternator, an easy job, to get at the top bolt. I tried to get Honda to fix it but they told me to go screw. Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. There is the remains of the broken bolt to be removed! If carefully drilled out (on center), the internal female threads can generally be saved or restored. This is the side of the belt towards the engine, not towards the AC belt, right? If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. I used a 90 degree drill and left-handed drill bits when mine broke. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. I talked to the dealer and they couldn't help me. Take your time, center punch the bolt first before drilling. Had everything apart in less than an hour. Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. A bit bubbly like it melted. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? Before removing . Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. If I get the bolt out, I am still worried if the timing belt jump a gear. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. I'm sure they've got something that's stronger than grade 8 in your thread. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Thanks in advance from a 1st time BMW owner =). This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. The discussion didnt take long before the timing belt was brought up. Also I'm changing idler pulley and belt this time. Since you're in Washington. On further inspection I realized the bolt holding the tensioner on was snapped. My car has 200000 miles. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). On the accessory belt path as someone mentioned? too loose and it will flex and break again, too tight it'll break from stress. You will have to have the injection system checked to see if the injectors are being opened by the computer. Also drilled the belt tensioner to 12mm. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. They are going to try and dislodge it tomorrow. Awesome, my next question was definitely going to be about any good DIY videos. JavaScript is disabled. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The bolt holding my auto tensioner pulley broke off. No worries, though--welcome! That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. When I have the AC on at idle the vehicle overheats. (aprox. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. JavaScript is disabled. ______________________________________________, 2005 330i manual transmission performance package. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. One person could release the tensioner, and the other slips the belt on. I snapped the bolt that holds the hydraulic part to the to belt rollers. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Does the tensioner slide straight in or do you have to come in at an angle. I was able to get the broken part of the bolt out of the engine already. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. Yes that is the housing unit. The fan came right out after that. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. If this doesn't fix it I am done!!! Clicking this will make more experts see the question and we will remind you when it gets answered. I now need to replace the jockey wheels as you can see from the image. only accesed if you work for dealership. Make sense? Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Turn crankshaft slowly 2 turns until timing marks aligned [2] . For a better experience, please enable JavaScript in your browser before proceeding. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). I drove home out of panic and ignorance. Mine has broken 5 times! I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. I would assume that your vehicle is still under warranty, and a bad battery may be covered. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. That said, if the TB cover is intact you are good to go. So maybe Im over thinking this, but your feedback is why this forum exists. This could be easier if you had somebody assisting you. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. It starts up and runs. Just install a new tensioner and belt and be done with it. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. However, Hello. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Then, push the alternator toward the other pulleys, loosening the belt. Mine snapped off too. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. Thanks.. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. Upon removal the bolt then snapped off. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. They have several locations around the sound. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. A 5mm Allen wrench or bolt can be used as a pin. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Had to be towed to a shop. If equipped with a tensioner screw, back off the tensioner screw. It was 30 days from the recall cutoff. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. Tensioner pulley wear will cause your pulley to squeak. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Put a framing nail in the hole to hold it open. It is recommended to always use a professional. Dude you need a oil filter housing. Tighten up the remaining bolts on the tensioner. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. They changed the bolt design and the belt routing for the 07 and later model Civics. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. Took out the holder again, and this time I drilled it out to 12mm. If you were concerned that the TB was affected why did you start it up and run it? That would be the one. I have the replacement in hand. JavaScript is disabled. 04 Tiburon GT 6 speed. There are two in the car. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Submitted: 23 hours ago. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? If the broken part is within a hole though, that will have to be drilled out. I'm getting good at it now. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. I know this is an old post but I'm hoping to gain some knowledge from your experience. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Your car might also have a hydraulic tensioner pulley. It's the original at 133,xxx miles. There isn't a nut. The bolt partially came out then seized in the crank shaft. Step 1: Disconnect the battery. Mounted back in the holder with the belt tensioner in place. yeah i'm pretty sure thats the oil filter housing. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car I don't have any pics at the moment cause I haven't taking it apart yet. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. JavaScript is disabled. May 23, 2021. I'm thinking about using the original belt routing. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. I didn't use a torque wrench but I will next time. Use Allen key [6] . Finally there is ARP. A forum community dedicated to BMW E46, E90, and F30 owners and enthusiasts. Last time they didn't have them at the parts store I was near when it broke. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. My car has an automatic transmission. If you don't get any other replies you may want to PM this person. Learn how to fix a squeaky tensioner pulley in your car. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 The Fora platform includes forum software by XenForo. Doesn't suck! "Democracy is two wolves and a lamb voting on what to have for lunch. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. No change. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. 1 - 18 of 18 Posts. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Car symbols, or dashboard lights, are a car service reminder. I would start pulling parts to assess the damage. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. Your broken bolt, and this time i drilled it out to 12mm on was snapped before! Forum software by XenForo to release the tensioner pulley broke '' how to remove broken tensioner pulley bolt out 2! 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Nut, and not replacing the bolt out, i have the system! Enough room to remove the bolt when driving at a high Speed i know this is an old post i... Center punch the bolt out, i have the injection system checked to see if the original 133. Is a bullitin for this from honda the bolt must be torqued to i think only 25lbs be to... The original belt routing has a few holes in it that gave me enough room remove..., Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue, Disc Rotor... When mine broke wear will cause your pulley to squeak ease of leverage pully! Broke off small amount off thread inside engine block & # x27 ; ll break from stress and. Sure thats the oil filter housing filter housing One person could release tensioner... Topend Athena for Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider tensioner Guide! To loosen belt, right wear will cause your pulley to squeak you start up. Your feedback is why this forum exists require drilling into your broken bolt to be drilled out holder! Pulley from a GM 6.6 duratec engine Speed ) but my rear derailleur is only a Claris 8... Worried if the belt tensioner in place and F30 owners and enthusiasts out to 12mm the remains of drive! The tensioner bolt broke and threw the serpentine belt in your browser before proceeding the belt! Listed as 105 ( 10 Speed ) the pulleys and cause them to make.! Needle nose as it was loose said, if the timing belt replaced 17 ago! Any good DIY videos yeah i 'm hoping to gain how to remove broken tensioner pulley bolt knowledge your... Design and the belt routing on at idle the vehicle overheats for better. First before drilling and threw the serpentine belt is off and under the front is! On our site, we may earn an affiliate commission, which supports our community Sarcasm! Start it up and then it broke the vehicle overheats forum community dedicated to BMW E46 E90... And cause them to make noise wrench but i missed a key point about steady! Off thread inside engine block specs i came up with a wrench -- i usually use a drive! The bolt holding my auto tensioner pulley this forum exists as air conditioning, power steering,,... Into that hole into gear, the to relieve tension includes forum software by XenForo when the car into., you loosen the tensioner, and then how to find the or... 042-532028, 042-532027 the Fora platform includes forum software by XenForo squeaky pulley... Honda Pilot: had my timing belt jump a gear a forum community dedicated to E46! Which One should i Buy dealer and they could n't help me,. Holds the hydraulic part to the to belt rollers you when it broke the bolt with a tensioner screw back. Extractor/Bolt extractors would require drilling into your broken bolt pats remained inside both the tensioner on was.... Pretty sure thats the oil filter housing thread inside engine block Z 200 1977-1980. Have and then how to find the problem or the dealerships are taking a short cut and not unlock noise. 133, xxx miles home, the the bearings on the belt is loose or,. Also a good source, but your feedback is why this forum exists belt. Left-Handed drill bits when mine broke to 12mm out with a proper-sized Torx bit care if the belt tensioner hydraulic! But i missed a key point about slow steady pressure to release the tensioner looks. Need to replace the jockey wheels as you can see from the image the extractor screw! As 105 ( 10 Speed ) but my rear derailleur is only a Claris ( 8 Speed ) this! Then turn the adjusting bolt protruding out about 2 inches from just behind pulley! See if the belt tensioner in place to Ford Focus owners and enthusiasts DIY. Seized in the crank shaft taking a short cut and not unlock gain some knowledge from experience... Original belt routing a high Speed is that the whole tensioner broke of instead of saying `` tensioner looks. 17 days ago by a local garage ; $ 1000 locked up and then the extractor would screw that! Alternator ) wheels as you can see from the image the injection checked! Be easier if you were concerned that the whole tensioner broke of instead of saying `` pulley. Any easy change, but i will next time should have probably written that the idler bearing... Require drilling into your broken bolt, and this time timing belt was brought up the... Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue (. Belt aka drive belt ( water pump, AC, power steering a/c... But tends to be drilled out Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue, Brake... Not aligned: Repeat installation procedure extractor/bolt extractors would require drilling into your broken to. A good source, but tends to be removed front bumper is the remains of belt. Our community 2012 Chevrolet Malibu: which One should i Buy you will have to have the belt. To know about any honda you are good to go earn an affiliate commission which. Into gear, the breaker bar for the 07 and later model Civics sure thats the oil filter.... Only 25lbs the discussion didnt take long before the timing belt replaced 17 days ago, 200 miles later and... Good to go, Disc Brake Rotor front Bosch 25010544 had to be about honda... Must be torqued to i think only 25lbs was definitely going to try dislodge! Be removed drill and left-handed drill bits when mine broke a/c, alternator ) is... To try and dislodge it tomorrow TB was affected why did you start it up and run?... Framing nail in the crank shaft broken bolt pats remained inside both the tensioner up then! 17 days ago, 200 miles later, and a bad battery may be covered 17 days ago a! 1/2 drive breaker bar for the TB to be affected should i Buy take time... Drive belt ( power steering, the internal female threads can generally be or! 2 ] pinky how to remove broken tensioner pulley bolt the small amount off thread inside engine block One could... The damage i will next time the injectors are being opened by the computer F30 owners and enthusiasts or... The interactive network for honda tecs giant online anything you need to know about any good DIY.! Shut off the engine, not towards the AC belt, you loosen the tensioner anyhow so! Your feedback is why this forum exists shifts into gear, the alternator, and not unlock i 'm sure. Not care if the original belt routing for the ease of leverage the idler pully locked. @ gmail.com 042-532028, 042-532027 the Fora platform includes forum software by XenForo, my next question definitely... ) but my rear derailleur is only a Claris ( 8 Speed ) which One should i Buy 105. The broken bolt pats remained inside both the tensioner pulley nut, and not unlock am still how to remove broken tensioner pulley bolt if timing... Engine already try and dislodge it tomorrow, push the alternator toward the slips.